8BPzS480 - DIN Type 60Ah
8BPzS480-DIN Type 60Ah Traction Battery, specially designed for material handling equipment such as forklifts, pallet trucks, and tractors. It adopts sturdy tubular plates and an optimized electrolyte circulation system, providing a high capacity of 480Ah and excellent deep cycle performance, significantly extending equipment operating time. It features leak-proof terminals and an automatic water level replenishment system, ensuring safety and reliability. The product complies with ISO 9001 and IEC standards, has a service life of up to 10 years, and is an efficient energy storage solution to enhance the productivity of industrial electric equipment.
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Product Features
- Terminals, Grommet and Lid Equipped with special design and integrated without deviation ensures that no electrolyte leak from the cell.
- Top plugs Flip top plugs with electrolyte level markings are fitted. Allow adequate escape of charging gasses and provide a safe anti-surge baffle for the electrolyte during operation.
- Water refill system The aqua level water refill system makes it possible to top up all the cells from one central point through an integrated system. This automatic system ensures the optimum filling level and also allows the measurement of electrolyte specific gravity. The aqua level kit can be expertly fitted at the factory and on-site.
- Electrolyte circulation An optional electrolyte circulation system is Available. Using air-flow principle, consists of a pipe system which creates a circulating air stream inside the cell box. This system prevents electrolyte stratification and the battery charging is optimized.
- APPLICATIONS BPzB batteries are widely recognized as the superior stored electrical energy solution for material handling equipment, road vehicles, tow tractors and other electric vehicles with high energy/ deep cycle requirements.
- BENEFITS Higher running time and battery availability giving increased productivity Optimized design benefit less alloy corrosion giving longer battery life Increased active material surface and utilization gives greater volumetric energy density Product manufactured with a plant approved to quality management standards ISO 9001. Product conforms to IEC 60339.
- Strengthened rib design to maintain structural integrity
Application Scenarios
- Folk Lift
- Pallet Jack
- Tow Tractor
- Automated Guided Vehicle
- Solar power generation system
- Electrical supply network and power industry
- Street lighting and traffic lights
- Electric vehicles
- Data processing centres
- Floor cleaning equipment
Product parameters
- Model8BPzS480 - DIN Type 60Ah
- Battery Capacity Ah(C5)480
- Dimensions (mm) Length198.5
- Dimensions (mm) Width155
- Dimensions (mm) Height(1)346
- Dimensions (mm) Height(2)334.5
- Dimensions (mm) Height(3)-
- Weight with electrolyte (±5%) kg29.3
- Weight without electrolyte (±5%) kg23.4
Product details
In the field of industrial power applications, there are strict requirements for the reliability, durability, and cycle life of energy storage solutions. The 8BPzS480-DIN Type 60Ah B.B. Battery (DIN Traction Series) is designed to meet these needs, providing strong and long-lasting power support for various application scenarios from light load to heavy load.
This battery adopts an optimized positive and negative plate design. Its sturdy tubular positive plate is die-cast with antimonial lead and lead dioxide, endowing the battery with excellent deep cycle capability.The negative electrode plate adopts a flat - pasted design, with high - elasticity and high - strength polyester separators and micro - pore sleeve separators, effectively eliminating the risk of short circuits. The battery case and cover are made of high - temperature and high - impact resistant materials, and the heat - sealing process ensures that the electrolyte never leaks. The terminals, washers, and cover are all specially designed for error - free integration, further strengthening this leak - proof guarantee.
To facilitate daily maintenance and ensure that the battery performance is always in the best condition, this series of batteries is equipped with a flip - top plug with electrolyte level markings.This design not only allows the gas generated during charging to escape fully but also provides a safe anti - surge baffle for the electrolyte during operation. One of its core advantages is the Aqua Level water - replenishing system, which allows users to easily refill water for all batteries through an integrated central point. This automated system can ensure that the electrolyte is always maintained at the optimal level and allows the measurement of the electrolyte's specific gravity, which can be professionally installed either before leaving the factory or on - site. In addition, users can also choose an optional electrolyte circulation system. This system uses the principle of airflow to form a circulating airflow inside the battery case through built - in pipes, effectively preventing electrolyte stratification, thereby optimizing the charging process and extending the overall battery life.
Specifically for the model 8BPzS480, its nominal capacity at C5 discharge rate is 480Ah. The compact size design (length 198.5mm, width 155mm, height 346mm and 334.5mm respectively depending on measurement points) allows it to be flexibly adapted to various equipment spaces. The weight with electrolyte is approximately 29.3kg, and without electrolyte it is about 23.4kg. These carefully designed parameters work together to achieve higher volume energy density and active material utilization.
It is the integration of these technical details that makes BPzS series batteries widely recognized as an ideal power source for material handling equipment such as forklifts, pallet trucks, tractors, and automated guided vehicles (AGVs). It is also suitable for road vehicles, solar power systems, and any other electric vehicle scenarios requiring high energy output and deep cycle capability. The direct advantage it brings is longer equipment operating time and higher battery availability, thereby significantly improving operational productivity.Optimized design reduces alloy corrosion. Combined with high-standard production processes—products are manufactured in factories certified by the ISO 9001 quality management system and comply with relevant international standards such as IEC 60254—the battery is ensured to have a long service life. According to the Eurobat standard, its design life can reach 10 years, with capacity ranging from 120 to 1550Ah (specific values depend on different discharge rates such as C2, C5, C8, C10, C20, C100), providing reliable and long-lasting power for industrial applications.
