2BPzS160 - DIN Type 80Ah
B.B. Battery 2BPzS160 DIN Type 80Ah traction battery, specifically designed for high-energy-consuming industrial equipment such as forklifts, pallet trucks, and AGVs. It adopts sturdy tubular plate electrodes and an optimized electrolyte circulation system, providing excellent deep cycle performance and a service life of up to 10 years. The product complies with IEC standards, features leak-proof design and automatic water replenishment function, effectively improving equipment operating time and production efficiency.
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Product Features
- Terminals, Grommet and Lid Equipped with special design and integrated without deviation ensures that no electrolyte leak from the cell.
- Top plugs Flip top plugs with electrolyte level markings are fitted. Allow adequate escape of charging gasses and provide a safe anti-surge baffle for the electrolyte during operation.
- Water refill system The aqua level water refill system makes it possible to top up all the cells from one central point through an integrated system. This automatic system ensures the optimum filling level and also allows the measurement of electrolyte specific gravity. The aqua level kit can be expertly fitted at the factory and on-site.
- Electrolyte circulation An optional electrolyte circulation system is Available. Using air-flow principle, consists of a pipe system which creates a circulating air stream inside the cell box. This system prevents electrolyte stratification and the battery charging is optimized.
- APPLICATIONS BPzB batteries are widely recognized as the superior stored electrical energy solution for material handling equipment, road vehicles, tow tractors and other electric vehicles with high energy/ deep cycle requirements.
- BENEFITS Higher running time and battery availability giving increased productivity Optimized design benefit less alloy corrosion giving longer battery life Increased active material surface and utilization gives greater volumetric energy density Product manufactured with a plant approved to quality management standards ISO 9001. Product conforms to IEC 60339.
- Strengthened rib design to maintain structural integrity
Application Scenarios
- Folk Lift
- Pallet Jack
- Tow Tractor
- Automated Guided Vehicle
- Solar power generation system
- Electrical supply network and power industry
- Street lighting and traffic lights
- Electric vehicles
- Data processing centres
- Floor cleaning equipment
Product parameters
- Model2BPzS160 - DIN Type 80Ah
- Battery Capacity Ah(C5)160
- Dimensions (mm) Length198.5
- Dimensions (mm) Width47
- Dimensions (mm) Height(1)408
- Dimensions (mm) Height(2)396.5
- Dimensions (mm) Height(3)-
- Weight with electrolyte (±5%) kg10
- Weight without electrolyte (±5%) kg8
Product details
In the field of industrial power applications, especially in material handling, road traction, and various electric vehicles, there are stringent requirements for the reliability, long lifespan, and deep cycle capability of energy storage solutions. The 2BPzS160-DIN Type 80Ah battery, as a representative product of the B.B. Battery DIN traction series, is precisely designed to meet these needs. This series of batteries is specially engineered to provide power for various industrial scenarios ranging from low-capacity loads to heavy-duty applications, with the core design concept of minimizing environmental impact while ensuring excellent performance.
This battery adopts a sturdy tubular positive plate. Its grid is die-cast from an antimony-lead alloy, and the active material is lead dioxide. This structure endows the battery with excellent deep cycle capability, enabling it to withstand frequent deep discharges and charging. The negative plate adopts a flat-pasted design, ensuring stable electrochemical reactions. The key separator part uses a microporous polyester sleeve separator, which combines elasticity, strength, and durability, effectively preventing plate short circuits and ensuring long-term stability of the battery's internal structure.The battery case and cover are made of high-strength materials resistant to high temperatures and impacts, and sealed using a heat-sealing process, which fundamentally prevents electrolyte leakage and enhances usage safety.
The top design of the battery reflects attention to detail. Its flip-top plug integrates electrolyte level markings for easy daily maintenance checks. This design not only allows gas generated during charging to fully escape, avoiding internal pressure buildup, but also serves as a safety anti-surge baffle to prevent abnormal electrolyte surges during operation.In the integration of terminals, washers, and cover plates, a special unbiased design is adopted, further strengthening the leak-proof guarantee and ensuring the electrolyte is firmly locked inside the battery, which is crucial for maintaining equipment cleanliness and operational safety.
To simplify maintenance and improve battery performance consistency, this model supports the optional advanced Aqua Level water replenishment system. This integrated system allows operators to replenish water for the entire battery pack from a single central point, automatically ensuring each battery cell is at the optimal electrolyte level, while also enabling easy measurement of electrolyte specific gravity to monitor battery status. The Aqua Level kit can be professionally installed at the factory or on-site according to customer requirements.Additionally, users can also choose an electrolyte circulation system. This system is based on the principle of air flow, and by arranging pipes inside the battery box, it promotes the cyclic flow of the electrolyte. This function can effectively prevent electrolyte stratification—a major cause of early battery capacity loss—thereby optimizing charge acceptance and extending the overall battery life.
By translating these technical advantages into practical benefits, users will achieve longer operating time and battery availability, directly enhancing equipment productivity. The optimized grid alloy design reduces corrosion rate and extends the battery's cycle life.By increasing the surface area and utilization rate of active materials, the battery achieves higher volumetric energy density, providing stronger power in a compact space. The product follows strict quality control during production. The manufacturing factory has passed ISO 9001 quality management system certification, and product performance complies with relevant international standards such as IEC 60254, ensuring its reliability and consistency. According to Eurobat standards, the designed service life of this series of batteries can reach 10 years, with a wide range of capacities. For example, the 2BPzS160 model has a nominal capacity of 160 Ah at a C5 discharge rate, which can meet continuous high energy demands.
Specifically regarding product parameters, the 2BPzS160-DINType80Ah battery is compactly designed with a length of 198.5 mm, width 47 mm, total height 408 mm, installation height 396.5 mm, weight without electrolyte is approximately 8 kg, weight with electrolyte is approximately 10 kg, facilitating installation and layout in limited equipment spaces.
With its sturdy structure, deep cycle capability, convenient maintenance system, and long-life design, the 2BPzS160-DIN Type 80Ah battery has become an excellent choice for energy storage applications such as forklifts, pallet trucks, tractors, automated guided vehicles, and solar power generation systems. It provides a reliable power core for material handling equipment, road electric vehicles, and other fields requiring high energy and frequent deep cycles, ensuring efficient and long-lasting operation of the equipment.
