6BPzS480 - DIN Type 80Ah
6BPzS480-DIN Type 80Ah Industrial Traction Battery, specifically designed for high-energy demand equipment such as forklifts, pallet trucks, and AGVs. It adopts DIN standard sturdy tubular plates and electrolyte circulation system, providing a high capacity of 480Ah and excellent deep cycle performance, effectively preventing electrolyte stratification and extending battery life. Equipped with an AquaLevel automatic water replenishment system, ensuring easy maintenance and operational safety. The product has passed ISO9001 certification and complies with IEC standards, making it a long-term energy storage solution to enhance the productivity and reliability of material handling equipment.
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Product Features
- Terminals, Grommet and Lid Equipped with special design and integrated without deviation ensures that no electrolyte leak from the cell.
- Top plugs Flip top plugs with electrolyte level markings are fitted. Allow adequate escape of charging gasses and provide a safe anti-surge baffle for the electrolyte during operation.
- Water refill system The aqua level water refill system makes it possible to top up all the cells from one central point through an integrated system. This automatic system ensures the optimum filling level and also allows the measurement of electrolyte specific gravity. The aqua level kit can be expertly fitted at the factory and on-site.
- Electrolyte circulation An optional electrolyte circulation system is Available. Using air-flow principle, consists of a pipe system which creates a circulating air stream inside the cell box. This system prevents electrolyte stratification and the battery charging is optimized.
- APPLICATIONS BPzB batteries are widely recognized as the superior stored electrical energy solution for material handling equipment, road vehicles, tow tractors and other electric vehicles with high energy/ deep cycle requirements.
- BENEFITS Higher running time and battery availability giving increased productivity Optimized design benefit less alloy corrosion giving longer battery life Increased active material surface and utilization gives greater volumetric energy density Product manufactured with a plant approved to quality management standards ISO 9001. Product conforms to IEC 60339.
- Strengthened rib design to maintain structural integrity
Application Scenarios
- Folk Lift
- Pallet Jack
- Tow Tractor
- Automated Guided Vehicle
- Solar power generation system
- Electrical supply network and power industry
- Street lighting and traffic lights
- Electric vehicles
- Data processing centres
- Floor cleaning equipment
Product parameters
- Model6BPzS480 - DIN Type 80Ah
- Battery Capacity Ah(C5)480
- Dimensions (mm) Length198.5
- Dimensions (mm) Width119
- Dimensions (mm) Height(1)408
- Dimensions (mm) Height(2)396.5
- Dimensions (mm) Height(3)-
- Weight with electrolyte (±5%) kg27
- Weight without electrolyte (±5%) kg21.5
Product details
For industrial applications requiring stable, durable, and powerful power support, choosing an appropriate energy storage solution is crucial. As a member of the DIN traction series, the 6BPzS480-DIN Type 80Ah battery is specially designed to meet various industrial power needs from conventional loads to heavy-duty tasks. Its core value lies in providing excellent reliability and an extended cycle life. This series of batteries adopts an optimized positive and negative plate design, combined with high-tech production equipment, ensuring the high reliability and consistency of each battery cell. The production process strictly follows environmental protection concepts, reflecting the quality of the unified European DIN standards.
The sturdiness of this battery stems from its fine construction.The positive electrode adopts a tubular spiked structure, die-cast from antimony lead and lead dioxide, endowing the battery with excellent deep cycle capability. The negative electrode plate is designed as a flat-type, combined with polyester gloves (with elasticity, strength, and durability) and a micro-porous sleeve separator, effectively eliminating the risk of short circuits. The battery case and cover are made of high-impact materials resistant to high temperatures, and are tightly sealed through a heat-sealing process to prevent electrolyte leakage, laying a foundation for safety and durability from a physical structure perspective.
In actual use, its detailed design further ensures stable and convenient operation.The terminals and cover adopt a special deviation - free integrated design, combined with high - quality washers, fundamentally eliminating the possibility of electrolyte leakage. A flip - type plug with electrolyte level marks is installed on the top. It not only facilitates observation and maintenance but also ensures that the gas generated during charging is fully vented, while providing a safe anti - surge baffle for the operating electrolyte. The Aqua Level water replenishment system, which is equipped for the crucial water replenishment link in daily maintenance, demonstrates high intelligence.Users can replenish water for the entire battery pack from a single central point through an integrated system. This automatic system can accurately maintain the optimal electrolyte level and allow the measurement of electrolyte specific gravity. The kit supports professional installation at the factory or on - site, greatly improving maintenance efficiency. In addition, users can also opt for an electrolyte circulation system. This system uses the principle of airflow to form a circulating airflow in the battery box through built - in pipes, thereby effectively preventing electrolyte stratification, optimizing the charging process, and further enhancing battery performance and lifespan.
These technical features and functional designs together translate into significant product advantages. Users will obtain longer equipment operating time and higher battery availability, directly promoting the improvement of production efficiency.Optimized design reduces alloy corrosion and extends the overall service life of the battery. By increasing the surface area and utilization rate of active materials, the battery achieves higher volumetric energy density. All products are manufactured in factories certified by the ISO 9001 quality management system and comply with strict IEC 60254 standards, ensuring comprehensive reliability from production to performance. According to Eurobat standards, the service life of this series of batteries can reach 10 years. With a wide capacity range from 120 to 1550 ampere-hours, including specific capacities such as 480 ampere-hours under C5 conditions, it can meet energy requirements in different scenarios.
It is precisely these comprehensive advantages that make the 6BPzS battery widely recognized as an excellent energy storage solution for applications with high energy and deep cycle requirements, such as material handling equipment like forklifts and pallet trucks, various road vehicles, tractors, automated guided vehicles, and solar power generation systems. Taking the model 6BPzS480 as an example, its nominal capacity at C5 rate is 480 ampere-hours. The external dimensions are compactly designed: length 198.5 mm, width 119 mm, and height 408 mm or 396.5 mm depending on the measurement point. The weight of the battery including electrolyte is approximately 27 kg, and without electrolyte it is about 21.5 kg, balancing capacity and portability.It is perfectly suitable for continuous high-intensity operations of electric forklifts and pallet trucks, provides power support for tractors to operate over long distances, serves as a reliable energy core for automated guided vehicles (AGVs), and can also play a stable energy storage role in solar power generation systems.
