5BPzS400 - DIN Type 80Ah
B.B. Battery 5BPzS400-DIN Type 80Ah is a DIN-standard traction battery specifically designed for industrial power applications. Its sturdy tubular plates and optimized battery structure provide excellent deep cycle capability, long service life, and high reliability, making it suitable for demanding scenarios such as forklifts, AGVs, and tractors. The product is equipped with leak-proof terminals, a convenient Aqua Level water replenishment system, and optional electrolyte circulation function, effectively improving operating time and production efficiency. The factory is ISO 9001 certified and complies with IEC standards, offering a high-quality energy storage solution for material handling and electric vehicles.
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Product Features
- Terminals, Grommet and Lid Equipped with special design and integrated without deviation ensures that no electrolyte leak from the cell.
- Top plugs Flip top plugs with electrolyte level markings are fitted. Allow adequate escape of charging gasses and provide a safe anti-surge baffle for the electrolyte during operation.
- Water refill system The aqua level water refill system makes it possible to top up all the cells from one central point through an integrated system. This automatic system ensures the optimum filling level and also allows the measurement of electrolyte specific gravity. The aqua level kit can be expertly fitted at the factory and on-site.
- Electrolyte circulation An optional electrolyte circulation system is Available. Using air-flow principle, consists of a pipe system which creates a circulating air stream inside the cell box. This system prevents electrolyte stratification and the battery charging is optimized.
- APPLICATIONS BPzB batteries are widely recognized as the superior stored electrical energy solution for material handling equipment, road vehicles, tow tractors and other electric vehicles with high energy/ deep cycle requirements.
- BENEFITS Higher running time and battery availability giving increased productivity Optimized design benefit less alloy corrosion giving longer battery life Increased active material surface and utilization gives greater volumetric energy density Product manufactured with a plant approved to quality management standards ISO 9001. Product conforms to IEC 60339.
- Strengthened rib design to maintain structural integrity
Application Scenarios
- Folk Lift
- Pallet Jack
- Tow Tractor
- Automated Guided Vehicle
- Solar power generation system
- Electrical supply network and power industry
- Street lighting and traffic lights
- Electric vehicles
- Data processing centres
- Floor cleaning equipment
Product parameters
- Model5BPzS400 - DIN Type 80Ah
- Battery Capacity Ah(C5)400
- Dimensions (mm) Length198.5
- Dimensions (mm) Width101
- Dimensions (mm) Height(1)408
- Dimensions (mm) Height(2)396.5
- Dimensions (mm) Height(3)-
- Weight with electrolyte (±5%) kg22.9
- Weight without electrolyte (±5%) kg18.2
Product details
When choosing an energy storage solution for industrial power applications, the 5BPzS400-DIN Type 80Ah battery offers a highly reliable and long-lasting option. As part of the B.B. Battery DIN traction series, this battery is specifically designed to meet various requirements from light to heavy loads. Its sturdy construction and optimized performance make it an ideal choice for numerous harsh environments.
The core advantage of this battery lies in its excellent deep cycle capability. Its tubular positive plates are die-cast with a special antimony-lead alloy and lead dioxide, ensuring structural strength and long-lasting performance.The negative plates adopt a flat - laminated design, paired with polyester separator gloves that have excellent elasticity, strength, and durability, as well as microporous sleeve separators that effectively eliminate short circuits, together forming a stable and efficient electrochemical system. The battery case and cover are made of materials with high impact resistance and high temperature resistance, and effectively prevent electrolyte leakage through the heat - sealing process, enhancing overall safety and reliability.
In terms of detailed design, the battery terminals, washers, and cover are specially designed to achieve precise and tight integration without deviation, fundamentally eliminating the possibility of electrolyte leakage.A flip - top plug with electrolyte level markings is installed on the top, which not only facilitates daily maintenance checks but also ensures that gas generated during charging fully escapes, while providing a safe anti - surge baffle for the electrolyte during operation, further ensuring operational safety.
To simplify maintenance and enhance performance, this series of batteries can be equipped with an advanced water replenishment system. This liquid level replenishment system allows simultaneous water replenishment for all batteries through a centralized integration point. Automated operation ensures that the electrolyte is always maintained at the optimal level and facilitates the measurement of electrolyte specific gravity. This system can be pre - installed at the factory or professionally installed on - site. Additionally, users can also choose an electrolyte circulation system.This system is based on the principle of airflow. By means of built-in pipes, a circulating airflow is formed within the battery tank, effectively preventing electrolyte stratification, thereby optimizing the charging process and extending the overall battery life.
These technical features directly translate into significant advantages in practical applications. For example, in material handling equipment such as forklifts, pallet trucks, tractors, and automated guided vehicles, using the 5BPzS400 battery can result in longer continuous operating time and higher battery availability, thereby directly improving the productivity of the equipment.Its optimized design reduces alloy corrosion and increases the surface area and utilization rate of active materials. This not only improves the battery's volumetric energy density but also significantly extends the battery's service life. The product is manufactured in factories certified by the ISO 9001 quality management system and complies with relevant international standards such as IEC 60254, ensuring consistent quality.
Specifically, for the 5BPzS400 model, the nominal capacity is 400 ampere-hours at a C5 rate, which can meet the operational requirements of high intensity and deep cycling. The battery has a compact design with a length of 198.5 mm, width of 101 mm, total height (including terminals, etc.) of 408 mm, and the battery body height is 396.5 mm. The weight including electrolyte is approximately 22.9 kg, and approximately 18.2 kg without electrolyte. The reasonable weight and size ratio facilitate installation and layout in various equipment. With a design service life of up to 10 years and a wide capacity range from 120 to 1550 Ah (specific capacity depends on different discharge rates such as C2, C5, C10), this series of batteries can flexibly adapt to various high-energy demand scenarios such as forklifts, road vehicles, and solar power systems, becoming an excellent energy storage solution in the fields of electric vehicles and industrial equipment.
