5BPzB400 - BS Type 80Ah
B.B. Battery BS Traction Battery Series, designed specifically for industrial power applications, offers excellent reliability and long cycle life. This series includes optimized tubular positive plates and flat negative plates, made with high-strength materials and leak-proof design to ensure durability and safety. Its unique Aqua Level water replenishment system and optional electrolyte circulation function effectively prevent stratification and optimize charging efficiency. The product is ISO 9001 certified and meets IEC standards, widely applicable to forklifts, AGVs, tractors, solar systems, and other scenarios, helping to increase equipment operating time and productivity.
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Product Features
- Terminals, Grommet and Lid Equipped with special design and integrated without deviation ensures that no electrolyte leak from the cell.
- Top plugs Flip top plugs with electrolyte level markings are fitted. Allow adequate escape of charging gasses and provide a safe anti-surge baffle for the electrolyte during operation.
- Water refill system The aqua level water refill system makes it possible to top up all the cells from one central point through an integrated system. This automatic system ensures the optimum filling level and also allows the measurement of electrolyte specific gravity. The aqua level kit can be expertly fitted at the factory and on-site.
- Electrolyte circulation An optional electrolyte circulation system is Available. Using air-flow principle, consists of a pipe system which creates a circulating air stream inside the cell box. This system prevents electrolyte stratification and the battery charging is optimized.
- APPLICATIONS BPzB batteries are widely recognized as the superior stored electrical energy solution for material handling equipment, road vehicles, tow tractors and other electric vehicles with high energy/ deep cycle requirements.
- BENEFITS Higher running time and battery availability giving increased productivity Optimized design benefit less alloy corrosion giving longer battery life Increased active material surface and utilization gives greater volumetric energy density Product manufactured with a plant approved to quality management standards ISO 9001. Product conforms to IEC 60254.
- Strengthened rib design to maintain structural integrity
Application Scenarios
- olk Lift
- Pallet Jack
- Tow Tractor
- Automated Guided Vehicle
- Solar power generation system
- Electrical supply network and power industry
- Street lighting and traffic lights
- Electric vehicles
- Data processing centres
- Floor cleaning equipment
Product parameters
- Model5BPzB400 - BS Type 80Ah
- Battery Capacity Ah(C5)400
- Dimensions (mm) Length158
- Dimensions (mm) Width94
- Dimensions (mm) Height(1)526
- Dimensions (mm) Height(2)514
- Dimensions (mm) Height(3)-
- Weight with electrolyte (±5%) kg22.1
- Weight without electrolyte (±5%) kg16.7
Product details
In many industrial power applications, finding a traction battery that combines reliability and long cycle life is crucial. The BS Type 80Ah series battery, such as the model 5BPzB400, is a storage solution specifically designed for such needs. This battery belongs to B.B. Battery's BS traction series. Its design and production are committed to meeting various load requirements from light to heavy while minimizing environmental impact. Battery cells manufactured by high-tech production equipment ensure high reliability and consistent performance of the product. Combined with high-quality design and materials, it reflects the European uniform standards of this series.
The core advantage of this battery lies in its sturdy tubular plate structure.The positive plates are made of die-cast antimony-lead alloy, and the negative plates are die-cast with lead dioxide. This combination endows the battery with excellent deep cycle capability, enabling it to handle frequent deep discharge and charge cycles. The plates are wrapped with a polyester separator sleeve that has excellent elasticity, strength, and durability. The application of the microporous sleeve separator effectively eliminates the risk of internal short circuits in the battery. The battery case and cover are made of high-impact-resistant materials with good high-temperature resistance and are tightly sealed through a heat-sealing process, fundamentally preventing electrolyte leakage.To ensure safety and convenience in use, the battery features meticulous design details. Its terminals, washers, and covers are designed with a special integrated and deviation-free structure, which further enhances the sealing performance and ensures that there is no risk of electrolyte leakage. The flip-type liquid injection plug installed on the top is marked with clear electrolyte level indicators. It not only facilitates daily inspection and maintenance but also allows the gas generated during charging to escape fully and safely. Meanwhile, it provides an effective anti-surge baffle for the operating electrolyte, ensuring operational safety.
In terms of maintenance, this series of batteries can be equipped with an advanced Aqua Level water replenishment system.This integrated system allows operators to quickly and evenly replenish distilled water to all series-connected batteries from a single central point, achieving centralized and automated water replenishment operations. The system can automatically maintain the optimal electrolyte level and support convenient measurement of electrolyte specific gravity, thus helping users accurately monitor the battery status. Whether installed before leaving the factory or added later on-site, the Aqua Level kit can be completed by professional personnel, greatly improving the maintenance efficiency of the battery pack.
For high-performance application scenarios, users can also choose to equip an electrolyte circulation system. This system is based on the principle of airflow, forming a circulating airflow inside the battery case through built-in pipes.This innovative design effectively prevents the stratification of the electrolyte caused by long-term standing, ensures uniform electrolyte concentration, thereby optimizing charge acceptance, improving overall charging efficiency, and helping to extend the battery's service life.
BS Type 80Ah series batteries, especially the 5BPzB400 model, are widely recognized as an ideal energy storage choice for applications such as material handling equipment, electric road vehicles, traction locomotives, automated guided vehicles (AGVs), and solar power systems, due to their excellent performance. These applications typically have extremely high energy requirements and deep cycle usage demands for batteries.Selecting this battery can bring longer continuous operating time and higher battery availability to the equipment, directly promoting the improvement of production efficiency. Its optimized battery design reduces the alloy corrosion rate, and the increased surface area and utilization of active materials improve the volumetric energy density of the battery. Together, these factors significantly extend the overall service life of the battery. According to Eurobat standards, the designed service life of this series of batteries can reach 10 years, with a wide capacity range from 64Ah to 1296Ah. Specific capacity values, such as 400Ah under C5 conditions, need to refer to different discharge rate standards such as C2, C5, and C10.This product is manufactured in factories certified by the ISO 9001 quality management system and complies with relevant International Electrotechnical Commission (IEC) standards, ensuring reliable quality assurance for each battery. Taking the 5BPzB400 model as an example, its typical parameters include: a capacity of 400 Ah at a C5 discharge rate, dimensions of length 158 mm, width 94 mm, height approximately 514 to 526 mm depending on the measurement point, weight with electrolyte approximately 22.1 kg, and weight without electrolyte approximately 16.7 kg. These compact and solid designs allow it to be efficiently integrated into various equipment.
