5BPzB540 - BS Type 108Ah
B.B. Battery BS Series 5BPzB540 - BS Type 108Ah Traction Battery, specially designed for industrial power applications such as forklifts, AGVs, tractors, and road vehicles. Equipped with sturdy tubular plates and an optimized electrolyte circulation system, it provides a capacity of up to 540Ah and excellent deep cycle performance, effectively preventing electrolyte stratification and extending battery life. It is equipped with an automatic liquid level water replenishment system to ensure safe and efficient maintenance. The product complies with IEC standards and is manufactured in ISO 9001 certified factories, committed to improving equipment operating time and productivity, making it a reliable energy storage solution in the material handling and electric vehicle fields.
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Product Features
- Terminals, Grommet and Lid Equipped with special design and integrated without deviation ensures that no electrolyte leak from the cell.
- Top plugs Flip top plugs with electrolyte level markings are fitted. Allow adequate escape of charging gasses and provide a safe anti-surge baffle for the electrolyte during operation.
- Water refill system The aqua level water refill system makes it possible to top up all the cells from one central point through an integrated system. This automatic system ensures the optimum filling level and also allows the measurement of electrolyte specific gravity. The aqua level kit can be expertly fitted at the factory and on-site.
- Electrolyte circulation An optional electrolyte circulation system is Available. Using air-flow principle, consists of a pipe system which creates a circulating air stream inside the cell box. This system prevents electrolyte stratification and the battery charging is optimized.
- APPLICATIONS BPzB batteries are widely recognized as the superior stored electrical energy solution for material handling equipment, road vehicles, tow tractors and other electric vehicles with high energy/ deep cycle requirements.
- BENEFITS Higher running time and battery availability giving increased productivity Optimized design benefit less alloy corrosion giving longer battery life Increased active material surface and utilization gives greater volumetric energy density Product manufactured with a plant approved to quality management standards ISO 9001. Product conforms to IEC 60254.
- Strengthened rib design to maintain structural integrity
Application Scenarios
- olk Lift
- Pallet Jack
- Tow Tractor
- Automated Guided Vehicle
- Solar power generation system
- Electrical supply network and power industry
- Street lighting and traffic lights
- Electric vehicles
- Data processing centres
- Floor cleaning equipment
Product parameters
- Model5BPzB540 - BS Type 108Ah
- Battery Capacity Ah(C5)540
- Dimensions (mm) Length158
- Dimensions (mm) Width94
- Dimensions (mm) Height(1)698
- Dimensions (mm) Height(2)686
- Dimensions (mm) Height(3)-
- Weight with electrolyte (±5%) kg29.7
- Weight without electrolyte (±5%) kg22.4
Product details
To meet the stringent requirements for reliability and long cycle life in industrial power applications, the 5BPzB540 - BS Type 108Ah traction battery launched by B.B. Battery offers an excellent energy storage solution. This battery belongs to the BS traction series, designed to provide powerful propulsion for various scenarios ranging from light load to heavy-duty applications, and is widely used in forklifts, pallet trucks, tractors, automated guided vehicles (AGVs), and solar power systems, among other fields.
The core of the battery lies in its sturdy tubular positive plate, which is die-cast from antimony lead and lead dioxide, endowing the battery with excellent deep cycle ability and enabling it to easily meet the high energy and deep cycle requirements of material handling equipment, road vehicles, and other electric vehicles. The negative plate adopts a flat design, combined with polyester separators that are elastic, strong, and durable, as well as microporous sleeve separators, which effectively eliminate the risk of short circuits and ensure the stability and safety of the internal structure.The battery case and cover are made of high-impact heat-resistant materials and are tightly sealed via heat-sealing technology to prevent electrolyte leakage, reflecting the product's full consideration of environmental impact in design and production.
In terms of detailed design, the battery's terminals, washers, and cover are specially designed for deviation-free integration. This key feature fundamentally ensures that electrolyte will not leak from the battery, ensuring safe and clean use. The top plug is equipped with a flip cover with electrolyte level marks, which not only allows the gas generated during charging to fully escape but also serves as a safe anti-surge baffle, providing additional protection for the electrolyte during operation.
To simplify maintenance and improve performance, this battery can be optionally equipped with an advanced water replenishment system and electrolyte circulation system. The liquid level water replenishment system allows convenient water replenishment for all batteries through an integrated central point. This automatic system ensures the electrolyte is always maintained at the optimal level and facilitates the measurement of electrolyte specific gravity. The relevant kit supports professional installation at the factory or on-site. The optional electrolyte circulation system cleverly utilizes the principle of airflow, forming a circulating airflow within the battery case through pipes. This design effectively prevents electrolyte stratification, optimizes the charging process, and further enhances the overall efficiency and lifespan of the battery.
Taking the model 5BPzB540 as an example, its battery capacity reaches 540Ah under the C5 standard. The compact size design (length 158mm, width 94mm, height 698/686mm) and reasonable weight (approximately 29.7kg with electrolyte, about 22.4kg without electrolyte) allow it to be efficiently integrated into various equipment spaces. The combination of these technical parameters brings higher operating time and battery availability, directly improving equipment productivity. The optimized design reduces alloy corrosion, increases the surface area and utilization of active materials, thereby improving volumetric energy density and extending the overall service life of the battery.
This series of products is manufactured in a factory certified by the ISO 9001 quality management system, with production processes meeting high - standard requirements and product performance complying with relevant international standards such as IEC 60254. With its reliable quality, a design service life of up to 10 years, and a wide capacity range from 64Ah to 1296Ah (the capacity values are based on different discharge rates such as C2, C5, C8, C10, C20, C100, etc.), the BS traction series batteries are undoubtedly an ideal choice for industrial power applications pursuing high efficiency, high reliability and sustainable operation.
